This will be wordy as I am trying to establish a point through several recent circumstances that got me to tonight. Bare with me...
Of course, there is a disclaimer: I'm only sharing my experience with everyone and it's up to each of you to decide to do this as I am not responsible for what modifications you do to your bike.
I don't frequent the forum very often, but I did come here a few months ago to get the skinny on this Lean condition this bike seems to run in. I of course, came across the "O2 Mod" where you run a resistor in series with the "white wire". I did the mod and nothing, absolutely zero change in the way the bike ran, so I removed the resistor and went back to being annoyed with the chugging (most notably in 2nd gear @ ~27 mph). I figured one day I'd get a tuner of some sort and be done with it, but it still hasn't happened yet and tonight, I think I made some headway!
My discovery stems from working on a 1996 Z71 throwing a catalytic converter code (on GM it's code P0420) due to the upstream and downstream O2 sensors having nearly identical readings (the downstream O2 sensor should read "more lean" than the upstream). Come to find out, the cat is gutted because the truck has 230K miles and the converter has simply melted away... Anyways, this annoyance sent me to several forums (mostly performance related) talking about how to ditch the cats and not flag a code. I concluded that the 3 main remedies for this was:
1) Reprogram the ECU to ignore the sensors ($$$$$)
2) Buy O2 Sensor simulators ($$$)
3) Mod the (working) O2 sensor to send back a "leaner" signal ($) <---cheap and easy!
I've found that people where accomplishing #3 two different ways:
1) Modifying spark plug "non-foulers" to distance the sensor from the exhaust system. One of many threads with pictures
2) Modifying the wiring to decrease the signal back to the ECU saying that it is leaner than it is actually reading. DING DING DING
AND THIS FOLKS IS WHERE I'VE REACHED THE POINT.
I found several threads on modifying the wiring but none had a good explanation on what was actually going on and why it worked until I found this page explaining in great detail why it works.
By running a 1M ohm resistor in series with the O2 Signal wire and running a 1uf capacitor parallel to the O2 - wire, it decreases the signal from the downstream O2 sensor back to the ECU, reporting a leaner condition. This SOLVED my P0420 code and then I got to thinking....maybe I could apply this fix to my bike, so I pulled the harness back out (I'm referring to the extender that came with my full Cobra Swept exhaust) for modification.
SOOOO, using the information from the "$6 DIY O2 Sensor Simulator Link" and the wiring diagram for our bikes (service manual) AND looking at generic photos of O2 sensors on the web (google images) I determined that the resistor needs to go in series with the BLUE WIRE and the capacitor needs to be in parallel (harness side not sensor side) with the BLUE WIRE AND WHITE WIRE.
I then took the bike for a ride (~5 miles) and YES, there is DEFINITELY a difference. No more chugging in 1st at 10mph (and I was idling, like through a parking lot - something I couldn't do before without riding the clutch). No more "hesitating" in 2nd at 25mph or 3rd at ~35-40mph. My bike is running like I think it should!
Anyway, I thought I'd share this information with all of you to hopefully collect more data and see if it helps anyone else, because the other O2 mod where you just put a resistor on the ground wire seems to be hit and miss at best between everyone. ALSO, I hope I'm not premature in releasing my findings, but I was just so excited that I felt a REAL change in how the bike is running that I wanted to let everyone know we might have an actual working fix to the chugging.
I'm also real big on pulling plugs to check for changes, so I'm gonna put some miles on the bike this way and see if it is indeed running more rich. Will report back when I'm able to ride (been raining here).
Of course, there is a disclaimer: I'm only sharing my experience with everyone and it's up to each of you to decide to do this as I am not responsible for what modifications you do to your bike.
I don't frequent the forum very often, but I did come here a few months ago to get the skinny on this Lean condition this bike seems to run in. I of course, came across the "O2 Mod" where you run a resistor in series with the "white wire". I did the mod and nothing, absolutely zero change in the way the bike ran, so I removed the resistor and went back to being annoyed with the chugging (most notably in 2nd gear @ ~27 mph). I figured one day I'd get a tuner of some sort and be done with it, but it still hasn't happened yet and tonight, I think I made some headway!
My discovery stems from working on a 1996 Z71 throwing a catalytic converter code (on GM it's code P0420) due to the upstream and downstream O2 sensors having nearly identical readings (the downstream O2 sensor should read "more lean" than the upstream). Come to find out, the cat is gutted because the truck has 230K miles and the converter has simply melted away... Anyways, this annoyance sent me to several forums (mostly performance related) talking about how to ditch the cats and not flag a code. I concluded that the 3 main remedies for this was:
1) Reprogram the ECU to ignore the sensors ($$$$$)
2) Buy O2 Sensor simulators ($$$)
3) Mod the (working) O2 sensor to send back a "leaner" signal ($) <---cheap and easy!
I've found that people where accomplishing #3 two different ways:
1) Modifying spark plug "non-foulers" to distance the sensor from the exhaust system. One of many threads with pictures
2) Modifying the wiring to decrease the signal back to the ECU saying that it is leaner than it is actually reading. DING DING DING
AND THIS FOLKS IS WHERE I'VE REACHED THE POINT.
I found several threads on modifying the wiring but none had a good explanation on what was actually going on and why it worked until I found this page explaining in great detail why it works.
By running a 1M ohm resistor in series with the O2 Signal wire and running a 1uf capacitor parallel to the O2 - wire, it decreases the signal from the downstream O2 sensor back to the ECU, reporting a leaner condition. This SOLVED my P0420 code and then I got to thinking....maybe I could apply this fix to my bike, so I pulled the harness back out (I'm referring to the extender that came with my full Cobra Swept exhaust) for modification.
SOOOO, using the information from the "$6 DIY O2 Sensor Simulator Link" and the wiring diagram for our bikes (service manual) AND looking at generic photos of O2 sensors on the web (google images) I determined that the resistor needs to go in series with the BLUE WIRE and the capacitor needs to be in parallel (harness side not sensor side) with the BLUE WIRE AND WHITE WIRE.
I then took the bike for a ride (~5 miles) and YES, there is DEFINITELY a difference. No more chugging in 1st at 10mph (and I was idling, like through a parking lot - something I couldn't do before without riding the clutch). No more "hesitating" in 2nd at 25mph or 3rd at ~35-40mph. My bike is running like I think it should!
Anyway, I thought I'd share this information with all of you to hopefully collect more data and see if it helps anyone else, because the other O2 mod where you just put a resistor on the ground wire seems to be hit and miss at best between everyone. ALSO, I hope I'm not premature in releasing my findings, but I was just so excited that I felt a REAL change in how the bike is running that I wanted to let everyone know we might have an actual working fix to the chugging.
I'm also real big on pulling plugs to check for changes, so I'm gonna put some miles on the bike this way and see if it is indeed running more rich. Will report back when I'm able to ride (been raining here).
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